This episode revisits the major themes and concepts covered throughout Season 6. The primary focus is on pharmaceutical manufacturing and process development. We will consolidate key learnings, highlighting the interconnectedness of various topics. Such as process optimization, quality by design, analytical methods, and regulatory requirements.The discussion synthesizes the core principles of process development, emphasizing how a deep understanding of chemistry and engineering is essential for ensuring drug quality. We will draw parallels with the scientific literature on key topics. Examples may include, purity, process optimization, and quality.
This episode discusses how environmental and safety concerns have changed the design and operation of pharmaceutical manufacturing plants. Discussion topics include, waste, worker safety, handling of hazardous materials, and risk minimization.The episode will draw parallels with the scientific literature. It will be focused on optimizing reaction conditions, waste reduction, and safety considerations. Examples will be presented highlighting the concepts of green chemistry, the design of closed systems, and worker protection.
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15:10
88 – Risk Management in Process Scale-Up (S6E13)
This episode delves into the critical aspect of risk management during the scale-up of pharmaceutical manufacturing processes. We'll explore strategies for identifying and mitigating potential risks. These risks can range from unexpected side reactions and impurity formation to equipment failures and safety hazards.The conversation centers on proactive risk assessment. This includes techniques like process hazard analysis and failure mode and effects analysis. We'll discuss contingency planning, emphasizing the importance of having backup plans in place to address potential problems. Real-world examples from OPR&D illustrate how manufacturers use these risk management principles to ensure safe and efficient scale-up.
This episode introduces continuous manufacturing as a transformative approach in pharmaceutical production. This represents a significant departure from traditional batch processing. We'll explore the potential advantages of continuous manufacturing. Including increased efficiency, reduced waste, smaller facility footprints, and enhanced process control.The discussion will cover the regulatory perspective on continuous manufacturing, highlighting the FDA's support and guidance for this emerging trend. We'll also examine real-world examples of companies successfully implementing continuous manufacturing. This will showcase its potential to revolutionize the way medicines are made. The episode concludes by looking at other emerging trends and technologies that are shaping the future of pharmaceutical manufacturing.
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8:54
86 - Technology Transfer from Lab to Plant (S6E11)
Explore the pivotal process of technology transfer in the pharmaceutical industry. This episode covers, transferring a manufacturing process from the controlled environment of a development lab to the complexities of a commercial production plant. It's not just about scaling up; it's about ensuring that the quality and consistency achieved in the lab are maintained at a much larger scale.Discover the core elements of successful technology transfer. Including, thorough training of personnel, comprehensive documentation, and a robust quality handover process. We'll examine the challenges that can arise during this transition. For example, differences in equipment, variations in raw materials, and the unexpected behavior of chemical reactions at larger scales. Real-world examples illustrate how these hurdles are overcome.
Over From Concept to Medicine - A Comprehensive Drug Development Journey
Welcome to a Complete Drug Development Journey!Have you ever wondered how groundbreaking medicines go from a scientist’s vision to life-saving treatments in hospitals and pharmacies worldwide? The journey of drug development is an intricate, high-stakes adventure—filled with scientific breakthroughs, regulatory twists, and the relentless pursuit of innovation.In this podcast, we take you behind the scenes of pharmaceutical research and development, unraveling the complex and fascinating process that transforms a promising compound into a fully approved, market-ready medicine. Each episode is a deep dive into the critical stages of drug development, including:🔬 Drug Discovery: Where innovation begins—exploring cutting-edge research, target identification, and the quest for the next medical breakthrough.🧪 Preclinical Testing: Investigating safety, efficacy, and mechanisms of action before a drug ever reaches human trials.👩⚕️ Clinical Trials: The rigorous, high-stakes world of human testing—what works, what fails, and what it takes to get to the finish line.📜 Regulatory Approval: Understanding the intricate web of global regulatory agencies, FDA submissions, and the make-or-break moments for new drugs.🏭 Manufacturing & Scale-Up: From lab to large-scale production—how pharmaceutical companies tackle formulation, stability, and distribution challenges.💰 Market Access & Commercialization: The economics of drug development—pricing, market dynamics, and the delicate balance between innovation and accessibility.Whether you're a scientist, industry professional, investor, or simply fascinated by the inner workings of the pharmaceutical world, this podcast brings you expert insights, real-world case studies, and in-depth discussions on the past, present, and future of drug development.Join us as we demystify the science, strategy, and business behind the medicines that change lives. Subscribe now and be part of the journey!
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